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CARSYS

Manufacturing and metrology

A verified thickness gauge for QC, laboratories and production

When a measurement goes into a document, the gauge and the number are not enough — you need clearance to use it. The industrial CARSYS DPM-816 is entered in the Russian State Register of Measuring Instruments and ships with a passport carrying a primary verification mark.

  • No. 74814-19Russian State Register of Measuring Instruments
  • 1 yearvalidity of the primary verification
  • 0–3000 µmmeasuring range
  • 18 monthsmanufacturer’s warranty
Tatiana Baroshevametrology engineer, responsible for gauge calibration and verification

8 min read

A gauge whose measurement goes into a document

The industrial CARSYS DPM-816 is entered in the Russian State Register of Measuring Instruments under number 74814-19 and is cleared for use where the result of a measurement carries legal weight.

The kit is called “With verification” and differs from the other versions not in the electronics but in what comes with it: a passport bearing a primary verification mark and the verification procedure. That is the difference it is bought for.

What comes with the gauge

The “With verification” kit contains twelve items.

  • CARSYS DPM-816 thickness gauge
  • Wrist strap
  • Steel calibration base
  • Aluminium calibration base
  • Set of 2 reference foils
  • Protective leather body case
  • Carrying bag
  • User manual
  • Passport with verification mark
  • Verification procedure
  • 18-month warranty card
  • LR03/AAA battery

The primary verification mark is valid for one year from the date of verification. After that the gauge undergoes periodic verification at an accredited organisation — the procedure for it is included in the kit, so there is nothing extra to order.

Certificates and approvals →Documents and procedures (PDF) →

Specifications from the passport

Tap a specification to see what it means on a car body

Measurement

Measuring range0–3000 µm

A factory finish is usually 80–150 µm, a respray noticeably more, and filler repairs run past a thousand. The upper limit exists for those spots: at the ceiling the gauge would stop telling thick repairs from very thick ones.

Accuracy±1% + 1 µm (0–500); ±1% + 10 µm (501–3000)

The first number is a share of the reading itself, the second a fixed addition. On a thin factory layer the addition dominates; on thick repairs the percentage does. That is why it is given per band rather than as one averaged figure.

Resolution1 µm

The step by which the number on screen changes. The gauge does not show differences finer than this step. It should not be confused with accuracy — they are different things.

Reading time0.3 s · 0.125 s continuous

How long the gauge thinks over one spot. Inspecting a car means dozens of touches, and fractions of a second add up to minutes at the bonnet.

Probe typeCombined (Fe / NFe)

A magnetic probe works on steel, an eddy-current one on aluminium. A combined probe holds both principles in one tip and therefore suits cars with mixed bodywork.

SubstratesSteel, Cast iron, Aluminium, Galvanised steel, Non-ferrous metals

The metals the gauge measures coating on. Gauges of this type do not work on plastic bumpers or fibreglass at all: there is no metal to measure the thickness from.

Unitsµm / mm

Micrometres are standard in Russia and Europe: a factory finish reads naturally in them, while millimetres are left for thick repair layers.

The instrument

Display21×34 mm, backlit

The visible screen area. The gauge is held at arm’s length by a sill or inside an arch, so digit size matters more than the number of lines.

Dimensions104×43×29 mm

Length, width and height of the body. They decide whether the gauge fits a jacket pocket and slips into the gap between an open door and the pillar.

Weight without battery60 g

The weight of the body itself. With batteries fitted the gauge is heavier — worth remembering when comparing figures from different sources.

PowerLR03/AAA

The battery type. Standard cells can be swapped on the road and bought at any filling station, unlike a proprietary pack.

Auto power-offYes

The gauge switches itself off if left on in a pocket or a bag. Without it, flat batteries are discovered exactly when the gauge is needed.

Conditions and warranty

Operating temperature-25…+40 °C

The limits within which the manufacturer stands behind the readings. Inspections in freezing yards are routine, so the lower limit matters more than the upper.

Humidityup to 80%

The upper humidity limit for measurements. Inspecting in the rain or straight after a wash is exactly this case.

Warranty18 mo

The period during which the manufacturer repairs or replaces the gauge. It runs from purchase, so keep the receipt.

Filler and galvanising detectors are not declared for this version: they solve the task of inspecting a car body and are fitted to the gauges built for it. Here the gauge measures coating thickness to a procedure — on different substrates and different coatings.

When verification is needed and when it is not

Verification is not a mark of quality but clearance to be used in certain work. Saying so plainly is more honest than selling it to everyone.

Verification is needed

  • A quality control department in production
  • A testing laboratory
  • Incoming and outgoing inspection of a batch
  • Expert examinations and disputes where the reading goes into a document

Verification is not needed

  • Checking a car before buying it
  • A vehicle inspector’s daily work
  • A body shop and paint repair

In that work a measurement carries no legal weight, and verification adds nothing to it. For those jobs there are gauges built for the walk-around — with filler and galvanising detectors.

Warranty and verification: terms and procedure →

Where it is used

  • Incoming inspectionChecking a batch of stock and coated parts before it goes into production: does the thickness match what the supplier declared.
  • Outgoing inspectionMeasuring after a coating is applied — to a procedure and with the result recorded, rather than by eye.
  • Different substratesSteel, cast iron, aluminium, galvanised steel and non-ferrous metals: the gauge recognises the substrate itself, and calibration is separate for each.
  • A whole batchComparison mode: a reference value is set, and the screen then shows the deviation from it rather than an absolute figure for every part.

Manufacturing and service

The gauge is designed and assembled in Omsk: the board, the sensor and the firmware are our own development, not somebody else’s product resold under our name.

Which brings a practical point for procurement: both service and periodic verification happen inside the country. The gauge does not need to be sent abroad for repair or for verification.

For procurement

We work under contract: invoice, shipment and closing documents. For volumes, lead times and specifications, write to the purchasing department.

Company details

Legal entity
IP CHUVAKIN VLADIMIR NIKOLAEVICH
INN
550200381239
OGRNIP
310554302700114
Address
85/1 Karl Marx Ave, Omsk, 644020, Russia

Frequently asked

Which CARSYS gauges are in the State Register?

The DPM-816 type is entered in the Russian State Register of Measuring Instruments, approval No. 74814-19. There is one verified version — the industrial one, the “With verification” kit. The PRO and LITE models have no verified version, and verification must not be claimed for them.

How long is the verification valid?

The primary verification mark in the passport is valid for one year from the date of verification. After that the gauge undergoes periodic verification at an accredited organisation, following the procedure supplied with it.

Do I need verification to check cars before buying?

No. Verification is needed where the result goes into a document: QC, a laboratory, incoming inspection, an expert examination. For inspecting a car it adds nothing to the reading.

Does this gauge have filler and galvanising detectors?

They are not declared for the industrial version. The detectors solve the task of inspecting a car body and are fitted to the gauges built for it — the AVTOPODBOR line and the DPM-816 PRO, LITE and COMBO.

Can it be purchased under contract with closing documents?

Yes. Write to the purchasing department — the addresses are in the “For procurement” section, along with the details for an invoice.

DPM-816, the “With verification” kit

Twelve items, a passport with a primary verification mark and the verification procedure included.

Today’s offer

Promo code −RUB 600 towards a thickness gauge

The code copies with one tap and is entered when you place the order.

Promo code

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On orders from RUB 5,000

Copy and go

Promo code valid until 30 September 2026

The code is entered in the store’s cart. The final discount and its conditions are set by the marketplace.